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Offsite timber construction and factory-made building systems
Offsite manufacturing

Offsite timber construction and factory-made building systems

Timber frame panels, CLT solutions and hybrid systems from the Vītoliņi factory through to on-site assembly.

ZTC experience and production facts

35+

years of experience

400+

completed projects

14

European countries

±1 mm

CNC precision

What offsite production means

Offsite production means structural elements are manufactured in a controlled factory environment before delivery to site. ZTC provides engineering, manufacturing, transport and assembly according to agreed scope. See Hundegger CNC production, timber house manufacturer in Latvia and business solutions.

Offsite manufacturing workflow

Offsite production means structural elements are prepared in the Vītoliņi factory before delivery to site — with project-specific quality control.

  1. 1.

    Engineering and design freeze

    Technical information is coordinated and fixed before manufacturing starts.

  2. 2.

    CNC preparation

    Hundegger CNC delivers ±1 mm precision for structural elements.

  3. 3.

    Panel assembly

    Insulation and membranes are included according to the agreed scope.

  4. 4.

    Quality control

    Finished elements are checked and CE-marked.

  5. 5.

    Packing and logistics

    Manufactured panels are prepared for transport and on-site assembly.

  6. 6.

    On-site assembly

    Assembly follows the project schedule — typically approximately 3–5 days per floor.

Factory capacity and precision

4,500 m² factory

Manufacturing in Vītoliņi, Jelgava Municipality.

30,000 m²/year

Panel production capacity.

±1 mm CNC

Hundegger processing precision.

CE and ETA-21/0014

Certified structural system.

Suitable project types

What the factory delivers

  • Timber frame panels, CLT solutions and hybrid systems.
  • 4,500 m² factory with up to 30,000 m² of panels per year capacity.
  • Project-specific manufacturing and assembly.
  • Export projects in 14 European countries.

Important limitations

  • Defect-free guarantees are not offered.
  • Programme savings are not guaranteed.
  • Fixed prices without project review.
  • Permanent local offices or crews abroad.

What partners say about working with ZTC

Google reviews highlight manufacturing quality, organised workflows and professional collaboration on development and export projects.

Google review

We are Premium Living AS in Norway and built two houses with this company. We were very satisfied. We sold the last project 2 years ago when I write this review, and the first house was built 4 years ago. With both houses, the production, planning and timing all went smooth and well organised. Right now, all three buyers are pleased, and we haven't received a single complaint about flaws or even blemishes. Even during the Covid lockdowns there was no doubt that our investments and cooperation with ZTC were solid. We recommend, and anyone that has questions can ask ZTC for our reference.

Frequently asked questions

Answers about the construction process, technologies, warranty and payment.

After project approval and contract signing, production can usually be scheduled within 1–3 months. Manufacturing starts from around 2 weeks, while an externally finished house is typically completed within 1–2 months depending on scope.

After project approval and contract signing, production can usually be scheduled within 1–3 months. Manufacturing requires at least around 2 weeks. On-site construction depends on the scope of work — an externally finished house is typically completed within 1–2 months. Overall, a house assembled on site is often ready in approximately 4–6 months.

ZTC does not prepare architectural drawings. The company works from a client or architect’s project and provides structural solutions, manufacturing and assembly.

ZTC does not prepare architectural plans. We work from a project prepared by the client or architect and provide engineering/structural design, manufacturing and assembly.

ZTC mainly builds individual projects and respects owners’ privacy. If a project is under construction, a visit may be arranged, and you are always welcome to visit the ZTC factory.

ZTC mainly builds individual projects and respects owners’ privacy. When a project is under construction, a site visit may be arranged. You are always welcome to visit the ZTC factory.

ZTC uses mineral wool, cellulose insulation and wood fibre insulation. The company has an industrial Isofloc system for blowing cellulose and wood fibre insulation.

ZTC uses mineral wool, cellulose insulation and wood fibre insulation. The company operates an industrial Isofloc system for blowing cellulose and wood fibre insulation.

Panels are connected with long screws or special timber connectors. A wind barrier is used externally, a vapour control layer internally, and membranes are carefully taped across the building.

Panels are connected with long screws or special timber connectors. A wind barrier is used externally and a vapour control layer internally, with membranes carefully taped across the building.

Airborne sound insulation in timber houses can be very good, especially with cellulose or wood fibre. Impact sound in intermediate floors should be addressed with appropriate floor and ceiling solutions.

Airborne sound performance in timber houses can be very good. Impact sound in intermediate floors is addressed with appropriate floor and ceiling solutions.

For houses up to around 3 storeys, timber frame is often more economical. CLT may suit load-bearing structures, hybrid solutions or where exposed solid timber walls are desired.

For houses up to around 3 storeys, timber frame is often more economical. CLT may suit load-bearing structures, hybrid solutions or exposed solid timber walls.

ZTC houses are designed for a service life of at least 50 years. The standard warranty is 3 years, but in some cases it may be possible to agree an extension to 5 years.

Houses are designed for a service life of at least 50 years. The standard structural warranty is 3 years. In some cases an extension to 5 years may be considered where supported by material suppliers.

Payments are made in stages: 10% on contract signing, 35% before production, 40% before loading, 10% on completion at site and 5% after the handover certificate.

Payments are made in stages: 10% on contract signing, 35% before production starts (covered by ZTC advance payment guarantee), 40% when production is complete and the loading date is confirmed, 10% on completion at site and 5% after signing the handover certificate (the last two payments are covered by the client’s bank guarantee).

Discuss offsite manufacturing capacity

Get in touch to review production options, scheduling and the technical solution.